Capabilities

• Assembly defect detection — missing, misplaced, misaligned, or tombstoned components;

• Solder quality control — identifying bridges, opens, cold joints, and unfilled pads;

• 3D solder joint inspection — measurement of solder shape, height, and volume;

• High-speed full-board inspection — 100% of boards checked in seconds;

• MES integration — real-time defect reporting and process correction.

Implementation Example

Synetra Iris integrated with SPI printer and reflow oven.

What the system does

• Verifies solder paste volume with ±2% accuracy;

• Inspects component placement before soldering;

• Detects soldering defects (bridges, voids, excess);

• Generates defect maps and image logs.

Result

• Assembly defects reduced by 78% in 2 months;

• 100% transition from manual sampling to full automation;

• Defect analysis time cut from 15 minutes to 40 seconds;

• Up to 1.5M RUB annual savings from reduced rework and waste.

Capabilities

• Wiring scheme verification — color, position, and routing comparison against reference;

• Crimp quality control — detection of weak, missing, or damaged crimps;

• Component presence check — housings, ties, and labels verified automatically;

• OCR label verification — checking printed or laser-engraved identifiers;

• Geometry measurement — insulation stripping length, diameter, and harness configuration.

Implementation Example

Synetra Iris for harness assembly lines.

What the system does

• Matches harnesses to reference diagrams;

• Detects missing crimps, loose wires, or misplaced parts;

• Ensures labels and protective housings are present.

Result

• Harness defects reduced by 81%;

• Assembly errors eliminated;

• Labor savings — minus 4 inspectors per shift;

• Complete traceability of harness production.

Capabilities

• High-speed scanning — dozens of barcodes/DataMatrix codes read simultaneously;

• OCR recognition — text and laser-engraved markings on chips and PCBs;

• Verification against database — ensuring codes match production orders;

• Code quality grading — ISO/IEC-compliant readability checks;

• MES/ERP integration — digital passport for every product.

Implementation Example

Synetra Iris for PCB manufacturing.

What the system does

• Reads up to 20 DataMatrix codes on a panel in seconds;

• Recognizes text and laser markings on chips;

• Verifies code readability and compliance.

Result

• Reliable reading of codes as small as 0.13 mm;

• 100% prevention of assembly mix-ups;

• Batch identification time cut from 5 minutes to 10 seconds.

Capabilities

• ESD protection control — verifying antistatic bracelets, clothing, and grounding;

• Safety zone monitoring — preventing unauthorized access to restricted areas;

• Cleanliness monitoring — detecting dust or contamination on work surfaces;

• Production tracking — monitoring movement of boards and batches;

• MES integration — automatic event reporting for traceability.

Implementation Example

Synetra Iris for cleanroom production of microelectronics.

What the system does

• Ensures operators wear ESD protection;

• Detects violations of access control;

• Monitors contamination and smoke events;

• Tracks batch movement across stations.

Result

• ESD incidents reduced by 95%;

• No defective lots passed to the next stage;

• 24/7 monitoring without human operators;

• First-pass yield improved by 12%.

Advantages of Implementing Machine Vision in Electronics

• 100% inspection of assembly and soldering;

• Reduction of costly rework and defects;

• Automated traceability of every component;

• Compliance with ESD and cleanroom standards.

Why Choose Us

• Proprietary vision algorithms adapted for electronics manufacturing;

• AI-based defect classification and miniature code recognition;

• Seamless integration with AOI/SPI systems, MES, ERP;

• Full-service support — from design to 24/7 maintenance.