Machine vision systems in robotics and logistics
Robotic manipulator control with cameras and LiDARs
In modern warehouses and manufacturing, robotic manipulators must handle a wide range of goods — from standard boxes to irregular or deformed packaging. For reliable operation, it is critical that robots can “see” and adapt to changes in position, shape, and orientation. Cameras and LiDARs build a 3D model of the workspace, locate items, and enable real-time trajectory correction.
Capabilities
3D object localization — creating accurate 3D maps for precise gripping, even with moving parts;
Orientation and shape recognition — AI-driven algorithms select correct gripping angles, including irregular shapes;
Dynamic trajectory correction — real-time adjustment of manipulator motion when objects shift;
Handling damaged and irregular packaging — accurate detection of grip points even on deformed boxes or bags;
Integration with force/torque sensors — adaptive gripping strength for fragile goods;
Multi-pick operations — handling multiple items simultaneously from different zones.
Implementation Example
Synetra Iris in logistics chains, classifying over 10,000 SKUs via 3D models.
What the system does
Locates goods on conveyors and adjusts grip trajectory;
Performs soft gripping of fragile items with force control;
Executes simultaneous picks from multiple belts.
Result
Sorting throughput increased 2.3x;
Manual labor reduced by 85%.
Automated sorting and order fulfillment
With high order volumes and tight shipping deadlines, automation of sorting and picking becomes essential. Machine vision combined with robotic conveyors ensures instant product identification, distribution, and order assembly without human involvement.
Capabilities
High-speed code scanning — real-time reading of barcodes, QR, and DataMatrix, including damaged labels;
Product classification — identifying size, color, and shape for automated category distribution;
Package integrity verification — detecting damaged or unsealed packaging before shipping;
WMS/ERP integration — real-time synchronization with enterprise systems for error-free picking;
Multipath support — simultaneous operation across several conveyor lines.
Implementation Example
Synetra Iris in a major parcel sorting center.
What the system does
Scans up to 15,000 parcels per hour without stopping conveyors;
Automatically routes parcels by destination;
Captures photo records for tracking.
Result
Sorting errors reduced by 92%;
Faster order fulfillment without increasing headcount.
Cargo tracking in logistics hubs
For complex supply chains, full cargo visibility is critical. Machine vision ensures complete traceability at every stage — from inbound reception to outbound shipment — reducing search time and minimizing losses.
Capabilities
Cargo identification by visual features and codes — recognition of containers, pallets, and packages;
Automated event logging — registering time and location of each movement;
Seal integrity check — detection of tampering or broken seals;
Storage area monitoring — real-time analysis of occupancy and optimization of placement;
Analytics and reporting — detailed statistics on cargo flow and warehouse utilization.
Implementation Example
Synetra Iris in a container logistics hub.
What the system does
Reads ISO container codes and visual identifiers;
Automatically logs arrival and departure times;
Verifies seal integrity.
Result
Cargo search time reduced from 3 hours to 15 minutes;
Losses and tracking errors eliminated — 100%.
Marking recognition and WMS/ERP integration
Marking and serialization are key to traceability and automated inventory management. Machine vision eliminates manual data entry errors and accelerates throughput.
Capabilities
In-motion code reading — scanning barcodes, QR, and DataMatrix at high conveyor speeds;
Text OCR — recognition of printed or stencil labels;
Order compliance verification — automatic matching with WMS/ERP data;
Code quality assessment — grading print readability against ISO/IEC standards;
Seamless integration with WMS/ERP — instant data transfer for inventory and tracking.
Implementation Example
Synetra Iris in a pharmaceutical warehouse.
What the system does
Scans DataMatrix codes on fast-moving conveyors;
Cross-checks order data with WMS;
Blocks incorrect shipments automatically.
Result
Human error reduced to 0.5%;
Faster shipping without losing accuracy.
Safety and collision prevention in human–robot collaboration zones
In collaborative zones where robots and humans share workspace, safety is mission-critical. Machine vision ensures accident prevention and compliance with workplace safety standards.
Capabilities
Human presence detection — automatic slowdown or stop when a person enters the danger zone;
PPE monitoring — verifying helmets, vests, gloves;
Incident detection — spotting falling objects, spills, smoke, or fire;
Event recording — video logs for incident analysis and preventive measures.
Implementation Example
Synetra Iris in an industrial robot zone.
What the system does
Monitors the robot workspace with 3D cameras;
Detects human approach within hazardous range;
Instantly halts manipulator motion when safety is compromised.
Result
14 potentially dangerous situations prevented in the first year;
Zero accidents in human–robot collaborative zones.
Advantages of implementing machine vision in robotics and logistics
Improved accuracy of sorting and order fulfillment;
Increased throughput and reduced manual labor;
Full traceability of cargo and inventory;
Reliable safety monitoring in collaborative zones.
Why choose us
Proprietary image processing algorithms — tailored for robotics and logistics;
AI-powered recognition — accurate object detection and classification;
Seamless integration with robots, WMS, and ERP systems;
End-to-end support — from design to 24/7 technical maintenance.